22 Action area Water | Water-saving technologie
s
Efficient use of water in
manufacturin
g
Manufacturing sanitary ceramic is a water-intensive proces
s
and is monitored by more than 40 meters at the Hornber
g
site alone. For that reason, our general goal is to reduce th
e
water consumed per ton of manufactured product. Respon-
sibility for the topic of “water” is part of the remit of the
Environment and Energy O
fficer, and has central relevance
in day-to-day business of every line manager
.
The Ecology and Energy Team (Management Board
,
factory managers, energy managers, and environment officer
s
at the facilities), who meet twice a year, are responsible fo
r
implementing appropriate measures and monitoring thei
r
progress. The prevailing laws and regulations, such as th
e
Drinking Water Ordinance (TrinkwV) or Wastewate
r
Ordinance (AbwV) in Germany, are strictly complied with
.
Using an ultra
filtration system in the grinding shop in
Hornberg means that most of the water can be fed back into
the cycle. Wastewater from manufacturing is treated in the
wastewater pre-treatment plant and fed back into the manu
-
facturing process. As a result, the statutory requirements for
a sustainable water cycle are greatly exceeded. Fresh water
consumption in Hornberg has been reduced by 62 % thanks
to water recycling (approx. 44.000 m3). By 2030, freshwate
r
reduction is to be increased to 70%. The proportion of
recycled water at the Meissen facility is signi
ficantly lower
at 28 %. Small hydraulic units are used for cooling,
especially in the summer, and also for cleaning
.
1
- 62
%
fresh water procurement
rough water recycling
in Hornber
g
The Schenkenzell and Achern
facilities are not considered in this context as they do not
need any water for manufacturing or logistics
.
Water savings in Europe thanks t
o
water-saving toilet-flushin
g
technologies
Our development teams are constantly focusing on the topi
c
of water consumption and flushing performance of toilet
s
and urinals. The innovative interplay of geometry, flow theory,
and design has enabled us to achieve more e
fficient
flushing
performance and lower water consumption with thes
e
products. New toilet models use just 4.5 or 2/4 liters of wate
r
per flush, and urinals with our patented rimless
flushin
g
technology need just 1 liter of water. Our waterless urinal with
an integrated hose diaphragm reduces water consumption
to zero.
up to 30 million m
³
water save
d
annuall
y
Potential water savings of 13.5
l
per day2
2
Measured
against the minimum standard of 6 liters per
flush for residential buildings in
accordance with DGNB: household of 2.27 persons, 345 days per year, 1x large
flush and
4x small flushes per person per day, 4.6 million toilets sold between 2012 and 2021
.
GRI 303-1